Plasma Aluminium Diecasting, founded by Prasanna Kumar Tiwari in Pune, India, is a precision aluminium die casting manufacturer offering HPDC, GDC, LPDC, CNC machining and tooling services. The company draws on international quality exposure spanning 100+ nationalities to serve automotive, aerospace, electrical and industrial clients.

Behind every precision - engineered component is a decision about which manufacturer to trust. Plasma was not built to ride a market wave - it was founded after a deliberate, studied analysis of exactly where Indian manufacturing needed to evolve as global OEMs increased sourcing from the Pune - Chakan corridor. That founding intent shows up in how the facility operates every day.

About Plasma Aluminium Diecasting - Built on Precision, Driven by Purpose

Every manufacturing business has a founding story. Plasma Aluminium Diecasting's story is rooted in something specific: a studied recognition that global manufacturing demand was consistently outpacing reliable, high - quality local supply - particularly in India's industrial heartland around Pune, Chakan and Moshi.

Prasanna Kumar Tiwari, the founder of Plasma Aluminium Diecasting, identified this gap not through market reports alone, but through years of direct interaction with manufacturing professionals from over 100 nationalities. He understood what global OEMs and Tier - 1 suppliers expected when they sourced precision - cast aluminium components. He also understood how rarely that expectation was fully met by local suppliers.

Plasma was built to change that. Not just with machines and floor space, but with a genuine culture of precision, accountability and technical credibility that starts from the leadership and runs through every team on the production floor.

Our Story

Behind every precision - engineered component is a decision about which manufacturer to trust. Plasma was not built to ride a market wave - it was founded after a deliberate, studied analysis of exactly where Indian manufacturing needed to evolve as global OEMs increased sourcing from the Pune - Chakan corridor. That founding intent shows up in how the facility operates every day.

About

We started out of a desire to manufacture and build amazing things.



After having a good skill set and experience, we decided to start a new venture where we got into the field of Industrial Gases and Metal Fabrication & machining.

About Right

Quality Standards & Commitment

We intend on providing the best quality, cost-effective products that meet and exceed industry expectations. Our commitment is driven by strict quality control, high safety standards, and a strong focus on reliability at every stage of production.

Our Founding Vision

The founding philosophy of Plasma Aluminium Diecasting is expressed simply: to empower industries with precision, reliability and innovation—and to remain future-ready as both manufacturing technology and market demands evolve. This vision has three practical expressions within the Plasma Group:

Plasma Aluminium Diecasting - The Flagship Operation

Our core business: precision-engineered aluminium die cast components for automotive, aerospace, electrical, industrial, FMCG, pharma and oil & gas clients. We offer High Pressure Die Casting (HPDC), Gravity Die Casting (GDC), Low Pressure Die Casting (LPDC), CNC machining and finishing, in-house tooling and mould development and powder coating—all under one roof in Pune.

Plasma Precision Works (PPW)

Established to address the machinery needs of precision manufacturers, PPW provides advanced industrial equipment that supports high-performance, sustainable production environments. It is a deliberate recognition that great manufacturing output depends as much on the machines that produce it as on the people who operate them.

Plasma Gases LLP

Industrial gases are foundational to modern manufacturing—from oxygen-powered plasma cutting to hydrogen fuel cell applications. Plasma Gases LLP offers a broad portfolio of common and specialty gases, positioning the group for relevance in both today's industrial applications and the clean-energy technologies emerging tomorrow.

Why Choose Us

Why Choose Plasma

The factor that sets us apart is that we have both nationwide and international experience which has given us an idea of a global workspace. Having interacted with over 100 nationalities, we have an excellent understanding of different quality standards across geographies.

Our employees are provided with all kinds of PPE's and are instructed to wear them at all times. Safety is not just a compliance requirement—it's embedded in our operational culture and directly reflects in the quality and consistency of our manufacturing output.

We combine technical excellence, process discipline, and genuine partnership with our clients to deliver manufacturing outcomes that exceed expectations, regardless of project scale or complexity.

Director's message

Plasma Aluminium Diecasting was established after analyzing the worldwide surge in manufacturing demand across diverse sectors — from automobiles to FMCG, Oil & Gas, and Pharma. To meet this growing need, we provide a comprehensive range of precision-engineered products and industrial solutions that streamline production and enhance efficiency. As a Leading Aluminium Die Casting Manufacturer in Pune, our commitment lies in delivering innovative, technology-driven, and cost-effective solutions tailored for modern industries. To further strengthen industrial capabilities, we founded Plasma Precision Works (PPW) — dedicated to providing advanced machinery that supports sustainable and high-performance production. Recognizing the crucial role of industrial gases in both present and future technologies, we also launched Plasma Gases LLP, offering a vast portfolio of common and rare gases — from oxygen-powered plasma machines to hydrogen fuel cell applications. Our vision is to empower industries with precision, reliability, and innovation — ensuring that we not only meet today’s requirements but also remain future-ready. Leading Aluminium Die Casting Manufacturer in Pune.

- Prasanna Kumar Tiwari

What We Manufacture

At its core, Plasma Aluminium Diecasting produces precision-engineered aluminium components using three complementary die casting processes, supported by in-house machining and surface treatment:

  • HPDC Components: High-volume, thin-walled, dimensionally accurate castings for automotive, electrical and industrial applications.
  • GDC Components: Lower-porosity, mechanically superior castings for structural and safety-critical parts.
  • LPDC Components: High-integrity large structural castings for automotive wheel hubs, suspension parts and aerospace applications.
  • CNC Machined Parts: Post-cast precision machining to achieve final drawing tolerances and surface finishes.
  • Powder Coated Components: Surface-protected parts ready for assembly or field deployment.

What Makes Us Different in Pune's Die Casting Market

Having worked with professionals from over 100 nationalities, the Plasma team has first-hand, practical knowledge of quality expectations across Japanese, European, American and South-East Asian supply chains. This is not a brochure claim—it shapes how we read drawings, write inspection reports and hold engineering conversations with international procurement teams.

Vertical Integration That Protects Quality

By keeping tooling development, die casting, CNC machining and powder coating in-house, we eliminate the quality variability that accumulates when components are passed between unrelated vendors. Your component's dimensional accuracy and surface integrity are maintained throughout its entire manufacturing journey.

A Safety-First Workplace

All Plasma employees are provided with comprehensive personal protective equipment and trained rigorously in safe operating practices. This is not a compliance box-tick. A safe environment is a disciplined environment—and disciplined environments produce reliable, consistent manufacturing output.

Our Location: At the Heart of Pune's Industrial Belt

Plasma's Pune base places us within direct reach of:

Chakan MIDC

Maharashtra's most active automotive and engineering manufacturing cluster, home to global OEMs and hundreds of ancillary suppliers.

Moshi MIDC

A growing industrial zone with a strong mix of electrical, automotive and process industries.

Chimbli

An emerging MSME manufacturing hub feeding directly into Pune's broader supply chain ecosystem.

Pune City and Surrounding Areas

Home to dozens of OEMs, Tier-1 suppliers and engineering companies seeking precision cast components.

Being local is a genuine operational advantage—it means faster deliveries, easier on-site collaboration and logistics that make practical sense for both routine supply and urgent requirements.

Our Industries and Client Base

Plasma serves a broad industrial base across Pune and India:

Automotive & EV

Engine housings, gearbox casings, EV battery brackets, structural body components and lighting assemblies.

Aerospace & Defence

Precision structural enclosures and housings manufactured to exacting dimensional standards.

Electrical & Electronics

Motor frames, heat sinks, switchgear housings and junction boxes.

Industrial Machinery

Pump bodies, compressor parts and hydraulic components.

FMCG & Pharma

Lightweight, corrosion-resistant components for production and packaging machinery.

Oil & Gas

High-performance parts designed to withstand demanding pressure and temperature conditions.

Leadership and Team

Plasma Aluminium Diecasting is led by Prasanna Kumar Tiwari, whose career has been shaped by deep engagement with global manufacturing environments. His founding conviction—that Indian manufacturers can and should deliver world-class precision—runs through every hiring decision, every equipment investment and every quality review at Plasma.

The team Prasanna has built reflects the same values: technical skill, process discipline and a genuine focus on delivering outcomes for clients rather than simply meeting production quotas.

Our Commitment Going Forward

Plasma is not a static operation. We are continuously investing in newer equipment, updated process controls and expanded capabilities to serve the EV transition, aerospace growth and export-oriented manufacturing that will define Indian industry in the years ahead. If you are looking for an aluminium die casting manufacturer in Pune who is genuinely invested in your success, we would like to have that conversation.

Frequently Asked Questions (FAQs)

Plasma was founded by Prasanna Kumar Tiwari after identifying a consistent gap between rising global manufacturing demand and reliable, high - quality local supply in India, particularly around Pune's industrial clusters. His experience engaging with professionals from over 100 nationalities gave him a precise understanding of what global clients needed - and how to build a facility that could genuinely deliver it.

We serve the automotive, aerospace, electrical and electronics, industrial machinery, FMCG, pharma and oil & gas sectors. Our combination of HPDC, GDC, LPDC, CNC machining and powder coating gives us the process range to serve genuinely diverse industrial applications from one facility in Pune.

Not at all. While HPDC is optimised for high - volume production, our GDC and LPDC capabilities accommodate smaller batch sizes for prototype, pre - production and medium - volume requirements. We encourage clients to reach out regardless of their initial order size so we can discuss the right approach.

Plasma Precision Works (PPW) is a sister company within the Plasma Group, focused on providing advanced industrial machinery for high - performance manufacturing environments. It was established to complement Plasma Aluminium Diecasting by ensuring that the broader industrial ecosystem has access to the equipment needed for sustainable, precision - driven production.

Yes. While our manufacturing base is in Pune, we supply clients across India and have experience meeting international quality standards from our work with global supply chains. If you have requirements from outside Maharashtra or India, we are happy to discuss logistics, certification and technical requirements.