At Plasma Aluminium Diecasting, our Tooling and Mold Development division is the foundation of precision manufacturing. We specialize in custom die design, mold development, and tool engineering to ensure every casting meets exact specifications. With our advanced technology and in-house expertise, we develop high-performance tools that guarantee consistent quality, longer mold life, and optimized production efficiency.
Tooling and mold development is the process of designing, engineering, and manufacturing custom molds (dies) used in aluminium die casting. These molds determine the shape, surface quality, and dimensional accuracy of the final component. A precisely designed die ensures reduced defects, faster production cycles, and minimal material wastage — all crucial for high-volume and high-quality manufacturing.
At Plasma Aluminium Diecasting, every mold is designed using 3D CAD/CAM software and validated through simulation analysis before production. This ensures the perfect balance between strength, cooling efficiency, and flow dynamics, resulting in superior castings with excellent repeatability.
Custom Mold Design: We create tailor-made die designs that meet the specific needs of each client’s product and production process. Our engineers ensure optimal metal flow and uniform solidification.
In-House Manufacturing: Our facility is equipped with high-precision CNC and EDM machines for producing dies with exact tolerances. This helps maintain control over quality and delivery timelines.
Prototype and Validation: Before mass production, we produce prototype tools to test casting performance, thermal behavior, and mold durability, ensuring every tool functions flawlessly in real-world conditions.
Maintenance & Repair: We offer regular tool maintenance and refurbishment services, extending the lifespan of molds and ensuring uninterrupted production.
Precision and Consistency: Achieve uniformity across thousands of castings.
Reduced Lead Time: Quick turnaround from design to production.
Cost-Effective: Minimized material wastage and longer tool life.
Design Optimization: Advanced simulation ensures superior performance and fewer casting defects.
Our tooling and mold solutions cater to diverse industries such as:
Automotive: Engine components, transmission housings, and wheel parts
Electrical: Motor housings, connectors, and enclosures
Aerospace: Lightweight precision castings for structural applications
Industrial Equipment: Gearboxes, pump bodies, and machinery components